Lincoln Nautilus: Climate Control System - General Information / Air Conditioning (A/C) Compressor - 2.0L EcoBoost (184kW/250PS) – MI4. Removal and Installation
Removal
NOTICE:
If installing a new A/C compressor due to an internal failure of the
old unit, carry out the following procedures to remove contamination
from the A/C system. Failure to remove contamination from the A/C
system, if present, will result in poor A/C performance and/or damage to
the new A/C compressor and other components.
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If A/C flushing equipment is available, carry out flushing of the A/C system prior to installing a new A/C compressor.
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If A/C flushing equipment is not available, replace all contaminated components after a new A/C compressor has been installed.
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Install a new Thermostatic Expansion Valve (TXV) as directed by the A/C flushing.
-
Install a new receiver drier element as directed by the A/C flushing.
NOTICE:
During the removal of components, cap, tape or otherwise
appropriately protect all openings to prevent the ingress of dirt or
other contamination. Remove protective materials prior to installation.
NOTE:
Installation of a new receiver drier element is not required when
repairing the A/C system except when there is physical evidence of
system contamination from a failed A/C compressor or damage to the
receiver drier element.
NOTE:
A new A/C compressor may come equipped with an A/C clutch disc and hub, A/C compressor pulley and A/C
clutch field coil already installed. If these components are not
pre-installed, it will be necessary to transfer these parts from the old
A/C compressor to the new compressor prior to installation of the A/C compressor if suitable for reuse.
NOTE:
Removal steps in this procedure may contain installation details.
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Recover the refrigerant. Refer to the appropriate Recovery procedure in Group 412.
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Remove the A/C compressor belt.
Refer to: Air Conditioning (A/C) Compressor Belt (303-05A Accessory
Drive - 2.0L EcoBoost (184kW/250PS) – MI4, Removal and Installation).
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Remove the bolts, the retainers and the front underbody shield.
-
-
Disconnect the electrical connectors and wiring retainers.
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Remove the nut and stud.
Torque:
Compressor nut:
18 lb.ft (25 Nm)
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Remove the bolts and position the A/C compressor aside.
-
-
Remove the nuts and disconnect the A/C lines and remove A/C compressor.
Torque:
159 lb.in (18 Nm)
-
Make sure to cover any open ports to prevent debris from entering the system.
Installation
-
To install, reverse the removal procedure.
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Tighten the A/C compressor bolts and stud in the sequence shown.
Torque:
1:
18 lb.ft (25 Nm)
2:
80 lb.in (9 Nm)
3:
18 lb.ft (25 Nm)
-
NOTICE:
Only use the specified material to lubricate the seals.
Install and lubricate new O-ring seals. Refer to the appropriate Specifications in Group 412.
-
Lubricate the refrigerant system with the correct amount
of clean PAG oil. Refer to the appropriate Refrigerant Oil Adding
procedure in Group 412.
Configuration
NOTE:
The ambient air temperature sensor is a critical
component for correct Air Conditioning (A/C) and Heating, Ventilation,
and Air Conditioning (HVAC) system operation...
Removal
NOTICE:
During the removal of components, cap, tape or otherwise
appropriately protect all openings to prevent the ingress of dirt or
other contamination...
Other information:
Special Tool(s) /
General Equipment
8 mm Drill Bit
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Locking Pliers
Materials
Name
Specification
Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM
-
Removal
NOTE:
LH side shown, RH side similar...
Special Tool(s) /
General Equipment
8 mm Drill Bit
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Locking Pliers
Removal
NOTE:
LH side shown, RH side similar.
NOTE:
Factory welds may be substituted with resistance or metal
inert gas (MIG) plug welds...