Lincoln Nautilus Manuals

Lincoln Nautilus: Side Panel Sheet Metal Repairs / A-Pillar Outer Panel. Removal and Installation

Special Tool(s) / General Equipment

Resistance Spotwelding Equipment
Spherical Cutter
Hot Air Gun
Air Body Saw
8 mm Drill Bit
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Locking Pliers

Materials

Name Specification
Metal Bonding Adhesive
TA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B, Henkel Teroson EP 5055
-
 
Seam Sealer
TA-2-B, 3M™ 08308, LORD Fusor® 803DTM
-
 

Removal

  1. Restore vehicle to pre-accident dimensions, if required.
    Refer to: Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).
  1. Remove the following items:
    1. Remove the hood.
      Refer to: Hood (501-02) .
    2. Remove the front door.
      Refer to: Front Door (501-03) .
    3. Remove the fender.
      Refer to: Fender (501-02) .
  1. Position aside the carpet and wiring.
  1. NOTE: Sectioning cutlines shown are intended as a general guideline, depending on vehicle damage.

    Determine sectioning point and carefully cut the outer body panel only.
    Use the General Equipment: Air Body Saw
  1. Remove the spot welds.
    Use the General Equipment: Spot Weld Drill Bit
  1. NOTE: Use of a heat gun may aid in softening the adhesive.

    Remove the panel.
    Use the General Equipment: Hot Air Gun

Installation

  1. Cut section from the replacement panel.
    Use the General Equipment: Air Body Saw
    Use the General Equipment: Spherical Cutter
  1. Drill holes for plug welding in the replacement part.
    Use the General Equipment: 8 mm Drill Bit
  1. NOTE: Adhesive is applied between the panels and may be resistance welded through.

    Apply adhesive as indicated.
    Material: Metal Bonding Adhesive / TA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B, Henkel Teroson EP 5055
  1. Install and weld the replacement panel.
    Use the General Equipment: Resistance Spotwelding Equipment
    Use the General Equipment: MIG/MAG Welding Equipment
    Use the General Equipment: Locking Pliers
  1. MIG seam weld the replacement panel.
    Use the General Equipment: MIG/MAG Welding Equipment
  1. Metal finish the repair area using typical repair techniques.
  1. Refinish the repair area using a Ford approved paint system.
  1. NOTE: Apply seam sealer after priming the area.

    Sealing work: All areas must be sealed to production level.
    Material: Seam Sealer / TA-2-B, 3M™ 08308, LORD Fusor® 803DTM
  1. Restore corrosion protection.
    Refer to: Corrosion Prevention (501-25 Body Repairs - General Information, General Procedures).
  1. Remove the following items:
    1. Install the fender.
      Refer to: Fender (501-02) .
    2. Install the front door.
      Refer to: Front Door (501-03) .
    3. Install the hood.
      Refer to: Hood (501-02) .
  1. Reposition the carpet and wiring.

    Side Panel Sheet Metal Repairs

    ..

    A-Pillar Outer Panel Section and Reinforcement. Removal and Installation

    Special Tool(s) / General Equipment Resistance Spotwelding Equipment Spherical Cutter Grinder Hot Air Gun Air Body Saw 8 mm Drill Bit MIG/MAG Welding Equipment Spot Weld Drill Bit Locking Pliers Materials Name Specification Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B, Henkel Teroson EP 5055 -  Seam Sealer..

    Other information:

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    Changing a Flat Tire

    WARNING: If the tire pressure monitor sensor becomes damaged it may not function.

    Note: The use of tire sealant may damage your tire pressure monitoring system and should only be used in roadside emergencies. If you must use a sealant, use the Tire Mobility Kit sealant. Replace the tire pressure monitoring system sensor and valve stem on the wheel by an authorized dealer after use of the sealant.

    Note: The tire pressure monitoring system indicator light will illuminate when the spare tire is in use. To restore the full function of the monitoring system, all road wheels equipped with tire pressure monitoring sensors must be mounted on the vehicle.

    If you get a flat tire while driving, do not apply the brake hea

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