Lincoln Nautilus Manuals

Lincoln Nautilus: Side Panel Sheet Metal Repairs / B-Pillar Outer Panel. Removal and Installation

Special Tool(s) / General Equipment

Resistance Spotwelding Equipment
Spherical Cutter
Hot Air Gun
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Locking Pliers

Materials

Name Specification
Seam Sealer
TA-2-B, 3M™ 08308, LORD Fusor® 803DTM
-
 
Flexible Foam Repair
3M™ 08463, LORD Fusor® 121
-
 

Removal

  1. If required, restore the vehicle to pre-accident dimensions.
    Refer to: Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).
  1. Remove the following items:
    1. Remove the B-pillar trim panel.
      Refer to: B-Pillar Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).
  1. Remove the front door striker and rear door hinge at the B-pillar.
  1. Position aside the carpeting and wiring harness in the repair area.
  1. If damage extends into the roof rail area, the roof panel must be removed.
    Refer to: Roof Panel (501-28 Roof Sheet Metal Repairs, Removal and Installation).
    Refer to: Roof Panel - Vehicles With: Panoramic Roof Opening Panel (501-28 Roof Sheet Metal Repairs, Removal and Installation).
  1. NOTICE: Carefully cut the outer panel only.

    NOTE: Partial replacement due to damage is possible and reasonable on the outer panel only

    Possible cutlines depending on damage.
  1. Remove the spot welds.
    Use the General Equipment: Spot Weld Drill Bit
  1. NOTE: The use of a heat gun may aid in softening the NVH foam.

    Remove the B-pillar outer panel.
    Use the General Equipment: Hot Air Gun

Installation

  1. Cut replacement section from the replacement part.
    Use the General Equipment: Spherical Cutter
  1. Apply flexible foam at the indicated locations.
    Material: Flexible Foam Repair / 3M™ 08463, LORD Fusor® 121
  1. Use the General Equipment: Resistance Spotwelding Equipment
    Use the General Equipment: Locking Pliers
  1. Seam weld at the sectioned cutlines.
    Use the General Equipment: MIG/MAG Welding Equipment
  1. Metal finish using typical metal finishing techniques.
  1. Prime the entire repair area using a Ford approved paint system.
  1. Sealing work: All areas must be sealed to production level.
    Material: Seam Sealer / TA-2-B, 3M™ 08308, LORD Fusor® 803DTM
  1. Restore corrosion protection.
    Refer to: Corrosion Prevention (501-25 Body Repairs - General Information, General Procedures).
  1. Refinish using a Ford approved paint system.
  1. Install the front door striker and the rear door hinge at the B-pillar.
  1. Reposition the wiring harness and carpet to original position.
  1. Install the roof panel, if required.
    Refer to: Roof Panel (501-28 Roof Sheet Metal Repairs, Removal and Installation).
    Refer to: Roof Panel - Vehicles With: Panoramic Roof Opening Panel (501-28 Roof Sheet Metal Repairs, Removal and Installation).
  1. Install the following items:
    1. Install the B-pillar trim panel.
      Refer to: B-Pillar Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).

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