Lincoln Nautilus: Rear End Sheet Metal Repairs / Rear Exhaust Mounting Bracket. Removal and Installation

Special Tool(s) / General Equipment

Removal

NOTE: LH side shown, RH side similar.

NOTE: Factory welds may be substituted with resistance or metal inert gas (MIG) plug welds. Resistance welds may not be placed directly over original location. They must be placed adjacent to original location and match factory welds in quantity. Metal inert gas (MIG) plug welds must equal factory welds in both location and quantity.

NOTE: Adequately protect all adjacent areas against cutting, grinding and welding procedures.

1. Position aside the exhaust.
   

1. Remove the welds and the exhaust bracket.
   Use the General Equipment: Spot Weld Drill Bit

Installation

NOTE: Factory welds may be substituted with resistance or metal inert gas (MIG) plug welds. Resistance welds may not be placed directly over original location. They must be placed adjacent to original location and match factory welds in quantity. Metal inert gas (MIG) plug welds must equal factory welds in both location and quantity.

NOTE: Adequately protect all adjacent areas against cutting, grinding and welding procedures.

1. Drill plug weld holes in the replacement bracket.
   Use the General Equipment: 8 mm Drill Bit

1. Install, properly position, clamp and weld the replacement exhaust bracket.
   Use the General Equipment: Locking Pliers
   Use the General Equipment: MIG/MAG Welding Equipment

1. Refinish the entire repair using a Ford approved paint system.
   

1. Restore corrosion protection.
   Refer to: Corrosion Prevention (501-25 Body Repairs - General Information, General Procedures).
   

1. Position and secure the exhaust in original location.