Lincoln Nautilus Manuals

Lincoln Nautilus: Rear Drive Halfshafts / Rear Halfshaft. Removal and Installation

Lincoln Nautilus 2018-2024 Service Manual / Chassis / Driveline / Rear Drive Halfshafts / Rear Halfshaft. Removal and Installation

Special Tool(s) / General Equipment

100-001 (T50T-100-A)
Slide Hammer
205-243
Remover, Halfshaft
TKIT-1986-LM
TKIT-1986-F
205-832
Remover, Halfshaft
TKIT-2006C-FFMFLM
TKIT-2006C-LM
TKIT-2006C-ROW

Removal

NOTICE: Never pick up or hold the halfshaft by only the inner or outer Constant Velocity (CV) joint. Damage to the CV joint will occur.

NOTICE: Never use a hammer to remove or install the halfshafts. Damage to the CV joint may occur.

NOTICE: Never use the halfshaft assembly as a lever to position other components. Damage to the halfshaft or CV joint may occur.

NOTICE: Do not allow the boots to contact sharp edges or hot exhaust components. Damage to the halfshaft boots will occur.

NOTICE: Do not drop assembled halfshafts. The impact may cut the boots from the inside without evidence of external damage.

  1. Remove the wheel knuckle.
    Refer to: Wheel Knuckle - AWD (204-02 Rear Suspension, Removal and Installation).
  1. NOTE: Slide hammer extension may be needed.

    Using the special tools, remove the rear halfshaft.
    Use Special Service Tool: 205-832  Remover, Halfshaft. , 100-001 (T50T-100-A)  Slide Hammer. , 205-243  Remover, Halfshaft.
    1. Remove and discard the halfshaft retaining circlip.
    1. Inspect the halfshaft end for damage.

Installation

  1. NOTE: The halfshaft seal has to be replaced whenever the halfshaft is removed.

    Replace the rear halfshaft seal.
    Refer to: Rear Halfshaft Seal (205-02 Rear Drive Axle/Differential, Removal and Installation).
  1. NOTICE: End output state control within 5 minutes of activation. Failure to end output state control within 5 minutes may cause damage to the RDU clutch motor.

    LH side only.
    • Using the scan tool, actuate the following AWD PID : RDU_TRQ_REQ# to approximately 500 Nm.
  1. Install the new rear halfshaft retaining circlip.
  1. If equipped, replace the rear halfshaft slinger if damaged.
  1. NOTE: When seated correctly, the halfshaft retainer circlip can be felt as it snaps into the differential side gear groove.

    NOTE: After insertion, pull the halfshaft inner end to make sure the circlip is locked.

    Install the rear halfshaft.
  1. Check and top off the differential fluid.
    Refer to: Differential Fluid Level Check (205-02 Rear Drive Axle/Differential, General Procedures).
  1. Install the wheel knuckle.
    Refer to: Wheel Knuckle - AWD (204-02 Rear Suspension, Removal and Installation).

    Rear Drive Halfshafts. Diagnosis and Testing

    Preliminary Inspection Visually inspect the CV joints, housing, boots, and clamps for obvious signs of mechanical damage. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to the next step If the cause is not visually evident, verify the symptom and REFER to Symptom Chart: NVH...

    Brake System

    ..

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    Replacing the Rear Wiper Blades

    Lincoln Nautilus. Replacing the Rear Wiper Blades

    Lift the wiper arm.

    Note: Do not hold the wiper blade to lift the wiper arm.

    Remove the wiper blade.

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