Lincoln Nautilus Manuals

Lincoln Nautilus: Rear End Sheet Metal Repairs / Rear Side Member Reinforcement Panel. Removal and Installation

Lincoln Nautilus 2018-2024 Service Manual / Body and Paint / Body and Paint / Rear End Sheet Metal Repairs / Rear Side Member Reinforcement Panel. Removal and Installation

Special Tool(s) / General Equipment

8 mm Drill Bit
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Locking Pliers

Materials

Name Specification
Metal Bonding Adhesive
TA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B, Henkel Teroson EP 5055
-
 

Removal

NOTE: Left hand (LH) side shown, right hand (RH) side similar.

NOTE: Factory welds may be substituted with resistance or metal inert gas (MIG) plug welds. Resistance welds may not be placed directly over original location. They must be placed adjacent to original location and match factory welds in quantity. Metal inert gas (MIG) plug welds must equal factory welds in both location and quantity.

NOTE: Adequately protect all adjacent areas against cutting, grinding and welding procedures.

  1. Depower the SRS .
    Refer to: Supplemental Restraint System (SRS) Depowering (501-20B Supplemental Restraint System, General Procedures).
  1. If Required:
    Dimensionally restore the vehicle to pre-damage condition.
    Refer to: Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).
  1. Remove the rear floor panel.
    Refer to: Rear Floor Panel (501-30 Rear End Sheet Metal Repairs, Removal and Installation).
  1. Remove the welds.
    Use the General Equipment: Spot Weld Drill Bit
  1. Remove the reinforcement.
    Use the General Equipment: Spot Weld Drill Bit

Installation

NOTE: Left hand (LH) side shown, right hand (RH) side similar.

NOTE: Factory welds may be substituted with resistance or metal inert gas (MIG) plug welds. Resistance welds may not be placed directly over original location. They must be placed adjacent to original location and match factory welds in quantity. Metal inert gas (MIG) plug welds must equal factory welds in both location and quantity.

NOTE: Adequately protect all adjacent areas against cutting, grinding and welding procedures.

  1. Drill plug weld holes in the reinforcement panel.
    Use the General Equipment: 8 mm Drill Bit
  1. Apply adhesive.
    Material: Metal Bonding Adhesive / TA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B, Henkel Teroson EP 5055
  1. Install, properly position, clamp the replacement reinforcement.
    Use the General Equipment: Locking Pliers
  1. Install the welds.
    Use the General Equipment: MIG/MAG Welding Equipment
  1. Dress all welds as required using typical metal finishing techniques.
  1. Refinish the entire repair using a Ford approved paint system.
  1. Restore corrosion protection.
    Refer to: Corrosion Prevention (501-25 Body Repairs - General Information, General Procedures).
  1. Install the rear floor panel.
    Refer to: Rear Floor Panel (501-30 Rear End Sheet Metal Repairs, Removal and Installation).
  1. Repower the SRS .
    Refer to: Supplemental Restraint System (SRS) Repowering (501-20B Supplemental Restraint System, General Procedures).

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