Lincoln Nautilus Manuals

Lincoln Nautilus: Rear End Sheet Metal Repairs / Rear Side Member. Removal and Installation

Special Tool(s) / General Equipment

MIG/MAG Welding Equipment
Spot Weld Drill Bit

Removal

NOTICE: The rear side member(s) are constructed of Dual Phase (DP) 800 steel and cannot be sectioned. Side member assembly must be replaced at factory joints.

  1. Restore vehicle to pre-accident dimensions, if required.
    Refer to: Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).
  1. Remove the following items:
    1. Remove the back panel.
      Refer to: Back Panel and Reinforcement (501-30 Rear End Sheet Metal Repairs, Removal and Installation).
    2. Remove the rear subframe, as equipped.
      Refer to: Rear Subframe - AWD (502-00 Uni-Body, Subframe and Mounting System, Removal and Installation).
      Refer to: Rear Subframe - FWD (502-00 Uni-Body, Subframe and Mounting System, Removal and Installation).
    3. Remove the fuel tank, as equipped.
      Refer to: Fuel Tank (310-01B Fuel Tank and Lines - 2.7L EcoBoost (238kW/324PS), Removal and Installation).
      Refer to: Fuel Tank (310-01B Fuel Tank and Lines - 2.7L EcoBoost (238kW/324PS), Removal and Installation).
  1. Overview of rear side member assembly.
  1. Reposition the carpet and wiring harness away from the working area.
  1. Remove the crossmember and reinforcement spot welds as required.
    Use the General Equipment: Spot Weld Drill Bit

Installation

  1. Overview of rear side member assembly.
  1. Weld the crossmember and reinforcements.
    Use the General Equipment: MIG/MAG Welding Equipment
  1. Metal finish as required using typical metal finishing techniques.
  1. Sealing work: All areas must be sealed to production level.
  1. Refinish using a Ford approved paint system.
  1. Restore corrosion protection.
    Refer to: Corrosion Prevention (501-25 Body Repairs - General Information, General Procedures).
  1. Install the following items:
    1. Install the back panel.
      Refer to: Back Panel and Reinforcement (501-30 Rear End Sheet Metal Repairs, Removal and Installation).
    2. Install the fuel tank, as equipped.
      Refer to: Fuel Tank (310-01B Fuel Tank and Lines - 2.7L EcoBoost (238kW/324PS), Removal and Installation).
      Refer to: Fuel Tank (310-01B Fuel Tank and Lines - 2.7L EcoBoost (238kW/324PS), Removal and Installation).
    3. Install the rear subframe, as equipped.
      Refer to: Rear Subframe - AWD (502-00 Uni-Body, Subframe and Mounting System, Removal and Installation).
      Refer to: Rear Subframe - FWD (502-00 Uni-Body, Subframe and Mounting System, Removal and Installation).
  1. Reposition the carpeting and wiring harness.

    Rear Floor Panel Section. Removal and Installation

    Special Tool(s) / General Equipment Spherical Cutter Grinder Air Body Saw MIG/MAG Welding Equipment Spot Weld Drill Bit Materials Name Specification Flange SealantCU7Z-19B508-A WSS-M2G348-A11  Removal Restore vehicle to pre-accident dimensions, if required...

    Rear Side Member Reinforcement Panel. Removal and Installation

    Special Tool(s) / General Equipment 8 mm Drill Bit MIG/MAG Welding Equipment Spot Weld Drill Bit Locking Pliers Materials Name Specification Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B, Henkel Teroson EP 5055 -  Removal NOTE: Left hand (LH) side shown, right hand (RH) side similar...

    Other information:

    Lincoln Nautilus 2018-2024 Service Manual: Door Lock Cylinder. Removal and Installation


    Removal Remove the exterior front door handle. Refer to: Exterior Front Door Handle (501-14 Handles, Locks, Latches and Entry Systems, Removal and Installation). Remove the door lock cylinder. Installation To install, reverse the removal procedure...

    Lincoln Nautilus 2018-2024 Service Manual: Headlamp Bulb. Removal and Installation


    Removal Remove the headlamp assembly. Refer to: Headlamp Assembly (417-01 Exterior Lighting, Removal and Installation). Remove the screws and position the ballast. Disconnect the electrical connectors and remove the ballast...

    Categories

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    The system provides object distance indication through the information and entertainment display.

    As the distance to the object decreases, the indicator waves and the lines move toward the vehicle icon. If there is no object detected, the distance indicator lines are grey.

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